Typical Die Specifications For Various Wire Materials
|WIRE MATERIAL||DEGREE OF BENDING||REDUCTION ANGLE||BEARING LENGTH||APPROACH ANGLE||EXIT ANGLE|
|Bare Copper||Well Blended||18 Degree (Approx)||40 % (Approx)||70 Degree (Approx)||60 Degree (Approx)|
|Bare Copper||Well Blended||20 Degree (Approx)||25 % (Approx)||70 Degree (Approx)||60 Degree (Approx)|
|Bare Copper||Very Well Blended||20 Degree (Approx)||20 % (Approx)||60 Degree (Approx)||60 Degree (Approx)|
|Bare Copper||Slightly Blended||12 Degree (Approx)||25 % (Approx)||60 Degree (Approx)||60 Degree (Approx)|
The art of process of wire drawing like the name applies is to draw a wire of bigger diameter through a hole with smaller diameter hereby reducing the diameter through plastic deformation while the volume remains the same. To do this a tool called drawing die is used.
This Sketch shows a Drawing Die with its dimensions.
The above mentioned relative dimensions are the most important parameter to mfg any kind of T.C. Drawing Die.
We use high class converted carbides for manufacturing drawing dies which gives superior strength, toughness and wear resistance to our dies while in function.
We manufacture Tungsten Carbide Dies for all type of drawing materials such as Stainless Steel , High & Low Carbon Steel, Mild Steel, Copper, Aluminum, Brass, Tungsten wires etc.
Dia - bore (BORON CARBIDE) powder/paste has an extreme hard surface, based on this is a multi purpose abrasive and lapping agent.
Dia Bore Powder/Paste is suitable for a large variety of materials ranging form plastics, (E.g. TEFLON), nonferrous metals and steel to titanium and metallic carbides, Boron Carbide is a super hard abrasive material, next only to diamond and cubic boron nitride in hardness, it simply outclasses the conventional abrasives like aluminium oxide and silicon carbide with its superlative and Cost effective performance.
Diamond Lapping Powder
|CLASSIFICATIONS||MICRON||CODE NO.||GUIDE FOR RECOMMENDED USE|
|For operations requiring Precise Finishes & tolerance||SUPER FINE POLISH||D-1||Very high finish on steel & hard metals.|
For Finish Tungsten Carbide Dies, Mirror polish on steel & hard steel moulds & guages etc.
|Final finishing grades for moulds, dies, seals, flat lapping & production lapping||FINE POLISH|
|Mirrors polish on steel, Tungsten Carbide, finest polish on sapphire, ruby, steel etc.|
Medium polish on steel, Tungsten Carbide & Diamonds.
Removal of working scratches on steel & pre-polishing of steel & soft metals. Medium polish on Tungsten Carbide, pre-polishing on sapphire & ruby.
|Grade for pre-finishing hard metallic & non metallic materials tungsten carbide, ceramics etc.||MEDIUM CUTTING||D-15|
Rapid stock removal with better finish on steel & Tungsten Carbide.
Uniform stock removal on steel, Generation of uniform surface & medium cutting on Tungsten Carbide.
|DIAMOND COMPOUND IS AVAILABLE IN STANDARD & HIGH CONCENTRATION IN 5 GM SYRENGE PACKING IN OIL & WATER SOLUBLE.|