Range: We manufacture drawing dies for wires from size 0.15mm to 30.00mm.
Casings: Mild steel casings are used for wire drawing dies. These casings are hardened for long life and maximum output from die. Casings of EN 8 material are used for dies wherein the speed of machine is over 10m/sec.
Manufacturing Process : The profile of the die depends upon the grade of material to be drawn, speed of the machine, reduction on the die, lubrication used (powder or liquid), etc. With these information’s as extra knowledge we can manufacture die with a profile which can give its optimum level & guaranteed production.
Quality Assurance: Utmost care is taken while designing the profile of die as per standards and customer requirements. Mirror polish is done for better surface quality of output wire from die. The Automation used while the manufacturing of the size of the dies guarantees the tolerance in 0.001mm.
Carbides Nibs used for these dies are checked under HV 30 Scale wherein we provide 1750 hardness for wire drawing dies used at speed more than 20m/sec.These T.C.Nibs provide Extraordinary high wear resistance & corrosion resistance with limited toughness. For wire drawing dies used in speed less than 20m/sec are provided with 1600 hardness which are high wear resistant with medium toughness.
Dies for all kinds of Ferrous and Non-Ferrous metal are designed as per customers needs.
Our Drawing Dies are established products for the some of the wire and its end products mentioned below.
T.C. Wire Drawing dies for Tyre Bead Wire, Rope Wire, Compaction Dies for Rope Wire Industry, Dies for Fastener Industry, Dies for nail Industry, Fencing Wires, Wire used for Hanger, Galvanized Wires, PC Wires for Railway Industry, CO2 Mig wire, Wires for Welding Electrode Industry, Cable Industry, Chain Industry, Files Industry, Wires for Construction Industry.
We also supply T.C. Wire Drawing Nibs in ground condition where in the required bore size is made.
Typical Die Specifications For Various Wire Materials
|WIRE MATERIAL||DEGREE OF BENDING||REDUCTION ANGLE||BEARING LENGTH||APPROACH ANGLE||EXIT ANGLE|
|Bare Copper||Well Blended||18 Degree (Approx)||40 % (Approx)||70 Degree (Approx)||60 Degree (Approx)|
|Bare Copper||Well Blended||20 Degree (Approx)||25 % (Approx)||70 Degree (Approx)||60 Degree (Approx)|
|Bare Copper||Very Well Blended||20 Degree (Approx)||20 % (Approx)||60 Degree (Approx)||60 Degree (Approx)|
|Bare Copper||Slightly Blended||12 Degree (Approx)||25 % (Approx)||60 Degree (Approx)||60 Degree (Approx)|